SKD11 Tool Steel

SKD11 is a high-carbon, high-chromium, air-hardening cold work die steel. Renowned for exceptional wear resistance, high hardness (58-62 HRC), and good dimensional stability post-heat treatment. Ideal for demanding applications like punching dies, blanking dies, forming tools, and precision gauges.

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SKD11 Tool Steel Product Introduction

SKD11 Tool Steel

SKD11 is a kind of high-carbon and high-chromium cold work die steel in Japanese Industrial Standard (JIS), which belongs to Leistungen steel and corresponds to American ASTM/AISI grade D2, Chinese GB grade Cr12Mo1V1 and German DIN grade X155CrVMo12-1/1.2379. Its smelting process usually adopts EF+LF+VD+Hot rolled/Hot Forged+Annealing to ensure the pure steel organization. Its smelting process usually adopts EF+LF+VD+Hot Forged+Annealing, which ensures pure steel quality and uniform organization. With excellent wear resistance, high hardness and good toughness as its core features, the steel is widely used in high-precision, long-life cold work molds and thermoset plastic mold manufacturing field. As a well-established supplier of SKD11 tool steel, we have various sizes of plates and round bars in stock for immediate shipment to minimize your production delays. Our SKD11 undergoes rigorous quality testing to ensure consistent performance across all production lots.

SKD11 Tool Steel Types and Options

SKD6 Tool Steel Types and Options

The table below shows the size range, surface condition and tolerance details for SKD11 Mould Steel:SKD11 Tool Steel Types and Options

SKD11 Tool Steel Customized Options

SKD11 Tool Steel Types and Options

  1. Customized chemical composition: GB, DIN, ASTM, JIS and other standard grades can be produced. Chemical composition can be customized individually.
  2. Customized specifications: round steel (diameter), plate (thickness, width) can be customized production.
  3. Specialized packaging for long term storage or extreme transportation conditions: includes spraying black paint all around, wrapping plastic film, spraying anti-rust oil, and shipping in wooden crates.
  4. Customized production based on samples or technical agreements.
  5. SKD11 Tool Steel Electroslag Remelting (ESR): premium option with higher purity and isotropic properties for critical applications.

SKD11 Tool Steel Chemical Composition

SKD11 Tool Steel Chemical Composition

SKD11 Tool Steel Heat Treatment Process

1.Annealing

Purpose: to eliminate internal stresses generated during forging or rolling, reduce hardness, improve cutting performance, and prepare for subsequent processing and heat treatment.
Process parameters:
Heating temperature: 800-850 ℃, holding time 2-4 hours, with the furnace cooling to below 500 ℃, and then air-cooled.

2.Quenching

Purpose: to make the tool steel to obtain martensitic organization, improve hardness and wear resistance.
Process parameters:
Heating temperature: 1000-1050 ℃ (commonly used 1020-1040 ℃), holding time according to the size of the workpiece to determine, generally 30-60 minutes.
Cooling: oil cooling or air cooling (for small size or simple shape of the workpiece), large workpieces can be graded quenching (in the 260-300 ℃ salt bath cooling for a period of time and then air-cooled), in order to reduce the quenching stress, to prevent deformation and cracking.

3.Tempering

Purpose: to eliminate quenching stress, adjust the hardness and toughness, stable organization and size.
Process parameters:
low-temperature tempering: 150-250 ℃, insulation 2-3 hours, air-cooled, tempered hardness of 58-62HRC, for molds requiring high hardness and wear resistance.
Medium temperature tempering: 300-500 ℃, insulation 2-3 hours, air-cooled, tempered hardness of 50-58HRC, can improve the toughness, suitable for molds subject to impact load.
High-temperature tempering: 500 ℃ or more, insulation 2-3 hours, air-cooled, tempered hardness 45-50HRC, mainly for the need for higher toughness of the occasion.

4.Precautions

Heating process should control the rate of heating to avoid too rapid a rise in temperature leading to workpiece surface oxidation and decarburization. Protective atmosphere heating can be used or placed in the furnace charcoal and other anti-decarburization agent.

When quenching and cooling, choose the appropriate cooling medium and cooling method according to the shape and size of the workpiece to ensure the quenching effect while reducing the risk of deformation and cracking.

Tempering must be sufficient to ensure the elimination of internal stresses to avoid mold failure due to stress release during use. For large molds or workpieces with complex shapes, multiple tempering can be used.

SKD11 Tool Steel Quality Inspection

SKD11 Tool Steel Quality Inspection

1.Surface Condition Inspection

FCS factory has a very strict quality inspection team, we will carefully check the surface condition of each piece of tool steel to ensure that the steel surface is free from cracks, folds, knots, oxidized skin, pitting, scratches and other defects.

2.Chemical Composition Testing

To verify whether the content of alloying elements meets the standard requirements and to safeguard the basis of the mechanical properties of the material. We will let the staff use full-spectrum direct reading spectrometer to analyze multiple elements at the same time. Sampling needs to remove the surface oxidation layer, using a block specimen to stimulate the test.

3.Dimension and Tolerance Inspection

FCS factory will use professional measuring tools to inspect the dimensions and tolerances of the steel to ensure compliance with the customer's contract requirements. Corresponding gauges will be selected according to the dimensional accuracy requirements, including tape measure, high-precision vernier calipers (0.02mm), micrometers (0.001mm), and special inspection gauges. Inspection items cover: diameter, thickness, width, length, hole diameter, chamfering dimensions, etc., to ensure that the tolerances and dimensions meet the contract requirements.

4.Hardness test

Our FCS factory will use professional hardness tester to test the hardness of steel to ensure that it meets the customer's contract requirements.

5.Ultrasonic Testing

Ultrasonic Testing Standard (UT Test Standard) is: Sep 1921-84 Class3 D/d,E/e.
FCS factory uses ultrasonic testing equipment to detect macro defects inside the material (such as cracks, shrinkage holes, inclusions, white spots, etc.), and every piece of round steel and plate will be examined by a second flaw detection test before shipment to ensure that the quality is qualified before shipment.

6.Microstructure Inspection

(1) Metallographic Analysis

FCS factory will use metallographic analysis instrument to detect the microstructure state after heat treatment, including carbide distribution, martensite morphology, residual austenite content, etc.

 (2) Grain size rating

FCS factory will use the comparative method to determine the austenite grain size by comparing the microstructure of the specimen with the standard rating chart, to ensure that it meets the customer's requirements.

SKD11 Tool Steel Technical Specifications

SKD11 Tool Steel Technical Specifications

SKD11 Tool Steel Product Applications

Main application scenarios

Stamping Dies

SKD11 tool steel excels in progressive stamping dies, where its superior wear resistance and compressive strength allow for millions of parts to be produced without significant die wear. A major automotive parts manufacturer switched to our precision-ground SKD11 sheet in a high-volume stamping operation and reported a 40% increase in die life and a 25% reduction in maintenance downtime. The material's dimensional stability after heat treatment ensures consistent part quality throughout the production process.

Industrial Cutting Blades

For industrial shear blades and cutting tools, SKD11's unique combination of hardness and toughness provides superior performance. A paper converting company uses our SKD11 round bar for industrial slitting knives, extending sharpening intervals to three times their original length. The steel's excellent edge retention maintains clean cutting performance even after long production runs, significantly reducing production interruptions.

Plastic Mold Components

Wear-resistant parts made of SKD11 provide excellent service life in abrasive plastic molding applications. An engineering plastics parts manufacturer uses our precision-ground SKD11 blocks to process cores and cavity inserts for injection molds made of glass-filled polymers, resulting in improved surface finish on molded parts and a 50% reduction in mold maintenance intervals, which directly improves productivity and part quality.

Cold Forming Tools

For cold heading, cold extrusion and wire rolling applications, SKD11 provides the hardness and wear resistance needed to maintain tool geometry under extreme pressure. One fastener manufacturer uses SKD11 in high-stress thread rolling dies to increase tool life by 60% over conventional tool steels and maintain accurate thread profiles throughout the tool's life cycle.

Measuring and Inspection Fixtures

SKD11's excellent dimensional stability makes it ideal for precision measuring fixtures and inspection equipment. A precision parts manufacturer uses our super-finished SKD11 plate for quality control fixtures, where the material's wear and deformation resistance ensures measurement accuracy over thousands of inspection cycles, maintaining critical quality control standards.

SKD11 Tool Steel Competitive Advantage Comparison

SKD11 Tool Steel Competitive Advantage Comparison

SKD11 Tool Steel Customer Success Stories

Skip the middleman link, source factory purchasing, reduce purchasing cost and improve market competitiveness.

SKD11 Tool Steel Pricing Structure Information

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SKD11 Tool Steel Frequently Asked Questions

Q: How does SKD11 perform in corrosive environments?
A: SKD11 has moderate corrosion resistance due to its high chromium content (11-13%). It typically provides adequate protection in normal industrial environments, but additional surface preparation or coatings may be required in highly corrosive conditions or prolonged exposure to moisture or chemicals.

Q: What is the difference between the standard SKD11 and ESR (Electroslag Remelting) versions?
A: SKD11-ESR undergoes an additional remelting process that significantly improves internal cleanliness, reduces non-metallic inclusions and provides a more uniform carbide distribution. This results in excellent polishability, increased fatigue resistance, and more consistent performance in critical applications.ESR materials are recommended for high-precision optical molds, medical parts, and applications requiring superior surface finish.

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